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● Traditional Padding In every Mori Budo-gu’s hand sewn
bogu, silk floss and mosen felt are used as its padding. They make bogu strong
enough to endure the hard attacks of shinai, and supple and flexible at the same
time. It is a beautiful work of craft inherited and developed in
Japan. Regrettably, the hand-sewn kendo-gu on the market now often use the
woolen felt similar to the material for the machine-stitch bogu. The reason is
that the hand-sewing of silk floss and mosen padding is three times as
painstaking as woolen-felt sewing.
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Silk floss saves a lot of air in it to make good cushioning like the packing
material "bubble wrap". The soft and protecting nature of silk floss and mosen
have contributed to the comfortable usability of our hand-sewn bogu.
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● Elaborate Sewing Method We do not use the method of
naga-sashi (long-thread, or usual stitch) which leaves the thread seen on the
back of futon. If the back-face stitching thread is long, the thread gets loose
at the top inside the men, and at the shoulder where the menbuton is bent
outward, the back thread will hamper the bend.
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In our method, tsume-sashi (nail stitch), every stitching point is pressured
by two finger nails and sewn tight, leaving only fine weave spots on the
backside of futon. Try feel our menbuton at right angle to the stitching
direction. The threads are sunk and won't touch even when the cloth touches your
skin. This method makes the sewing thread free from abrasion. So the thread
endures a long period of use, and plays its proper role to make a good
protector.
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● Safety Standard In 1999, Japan’s kendo equipment
industries set the safety standards under the supervision of All Japan Kendo
Federation. We observe the standards using our originally developed testing
machine, and continue the study of bogu for further improvement. So-called
"Lightweight Kendo-gu", which is often too light, is made of thin futon and less
amount of padding material. The lightness has a merit, but if kendo-gu cannot
protect one's body from strong attacks of shinai, and brings on pains or
injuries, it cannot be called "bogu (protector)". Kendo-gu demands contradictory
elements of free movement and protection. To deliberate day and night to
exercise ingenuity on the traditional technique is what Mori Budo-gu considers
real “craftsmanship”.
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In our highest grade hand-sewn bogu "Ouzan", real mosen (antique scarlet
carpet) is used as its padding.
The antique scarlet mosen is a special material picked up from the tangle of
coarse fibers whose cellulose of goat or sheep hair with the resin component
vanished in the usage in several decades.
This mosen is wrapped in silk floss and sewn into "Ouzan".
Because of its characteristic uneven thickness, this work is far more
difficult than the hand sewing of newly produced, felt-type scarlet mosen.
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Our well-selected mosen is mainly the material from the Meiji era
(1868-1912). Also we stick to the quality of buckskin (deerskin). We use
fumigated brown buckskin, or fumigated indigo-dyed buckskin from chibi-kogara
(small-built adult deer).
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● Mosen Mosen is a luxurious carpet of fabric originated
in China in a distant past, which is made from the hair of animals such as
sheep, goat, camel, etc., woven with the moisture, proper temperature,
compression and friction. Most of them are dyed deep red and called "scarlet
mosen", but there are also indigo-dyed and flower-print mosen.
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 Antique
scarlet mosen, lit from the back. |
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The combination of old mosen and silk floss has long been used to make bogu
light and supple. Its shock-absorption, pleasant feel and durability are
unrivaled. However it is becoming more and more difficult to obtain this mosen
of antiquity.
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● Deerskin Deerskin has the finest texture in all
animal-skin materials. The microscopic texture runs in every direction, and
makes extraordinary condition to keep moisture and hygroscopicity, to be free
from slimy feels unlike the artificial leather. Deerskin called "Kogara" from
a small-sized adult deer is an ideal material having beautiful and very fine
texture. We use even smaller and finer "Chibi Kogara" which is hard to handle,
and is ceased to be imported now but still in our stock.
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Our deerskins are not chemically dyed. The brown deerskin
is fumigated white deerskin. The smoke and oil of burned straws permeate the
skin, and make it durable against the sweat and sebum, adding an elegant tint on
it.
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"Ibushi-kon-gawa" is the indigo-dyed fumigated deerskin. The natural plant
indigo is alkaline, to which the deerskin is vulnerable, so the acidification of
fumigation works well to keep its strength. This method has been less and less
practiced, but we still keep it for "Ouzan" brand hand-sewn kendo-gu.
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Comfortable and secure gripping of
shinai |
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Dense stuffing of deer fur will protect your hands from strong attacks of
shinai. It is easy to make kote flexible just by reducing the amount of
padding. But that kind of kote will make your hands hurt and cannot be called a
protector. A hand works in a very complex movement, using its various bones.
Our pursuit for the kote with sufficient padding for a hand protection,
without hampering its movement, has resulted in "Rakuken".
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● Deer Fur Padding Although synthetic fill is commonly
used these days, Mori Budo-gu uses deer fur in all of our kote heads. Deer fur
has straw-like structure which contains air inside, and that makes good
cushioning against the attacks of shinai. It also has suppleness easily to fit
hands. So this is the optimum material for kote padding. The usage of deer fur
is Japanese heritage and the wisdom of our forerunners. However this material
costs and requires proficient skill to work on it.
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Shinai, bamboo swords, are made mostly of Taiwanese bamboo called “Keichiku”,
and Japanese bamboo “Madake”. Keichiku is used for all levels of swords. The
material is stout and flexible, but the fiber is rough and tends to get crack,
so the Keichiku shinai needs the condition check especially before exercise.
Madake has fine fiber and has enough flexibility, however due to the reduced
production, it is now quite expensive. Most swords now are machine made, but
several craftsmen are still making the swords by shaving the bamboo with
traditional hand-plane, with the heat of burnt charcoal to bend the material.
This traditional work may be extinct in the near future, and we are worried
about that.
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● Shinai Maker, Yoshiaki Yamaguchi Yoshiaki Yamaguchi is
the artisan who makes shinai from the material from Tamba, Kyoto, with
traditional plaining tools. The bamboo from Tamba is an ideal material with its
fine and dense fiber, to make the shinai specially flexible and stout. He can
shave the bamboo without cutting its fiber, so his products "Hiei" and "Ouzan"
are well reputed of their durability.
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● "Ouzan" , "Hiei" , "Yoshihisa" ― Original shinai in which we take
pride―
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"Ouzan" Old sword type without do-bari.
Ultimate good balance beyond comparison.
"Hiei" Dobari type, popular among experts.
We have considered the total balance and the finish of the design, to add it
our originality.
"Yoshihisa" Made by a craftsman in Kyusyu
of Japan, who uses “Madake” bamboo grown in Kyusu. This is relatively slender
shinai with do-bari, but it has flexible strength and it looks thick when
accessories are set.
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